Mercedes-Benz R&D North America

Majid Mazouchi, Ph.D.

Senior Application Software Engineer on the Electric Motor Control team — bridging control theory, embedded systems, and AI/ML to push the frontier of electric powertrain technology.

Majid Mazouchi

Engineer, Researcher, Builder

I'm an engineer who thrives at boundaries — where control theory meets embedded software, where machine learning meets motor physics, and where research ideas become production code. I hold a Ph.D. in Electrical Engineering (Control) from Ferdowsi University of Mashhad, and spent four years as a postdoctoral researcher at Michigan State University collaborating with Ford Motor Company on safe reinforcement learning for autonomous vehicles, Koopman-based dynamics modeling, and distributed multi-agent decision-making.

At Mercedes-Benz R&D, I own features end-to-end — from algorithm design through TargetLink implementation to HiL/dyno/vehicle validation. My recent work includes adaptive harmonic current suppression and a neural network flux predictor deployed on Infineon TriCore, both backed by patent disclosures. On the tooling side, I build AI-powered platforms that automate documentation, generate requirements, and accelerate calibration workflows for the motor control team.

I'm driven by the idea that the best engineering happens when deep domain knowledge meets modern AI — and I enjoy building the bridges between those worlds. Outside of work, I'm usually on a volleyball court.

Motor Control

PMSM & Axial Flux Machine control, MTPA/MTPV optimization, adaptive harmonic current suppression, NN flux prediction, flux map stitching & smoothing

Model-Based Development

Simulink, TargetLink, Stateflow, Simscape, Plecs, AUTOSAR, ASIL-compliant development, IEEE-754 numerics, fixed-point implementation

Prototyping & Validation

dSPACE MicroAutoBox & SCALEXIO, Plexim RT Box, HiL/Dyno/Vehicle testing, CANoe, CANape, CarSim, rapid prototyping

AI / ML for Control

Reinforcement learning, neural networks, Gaussian process regression, PINNs, LangGraph/ReAct multi-agent, RAG systems, model compression for TriCore MCUs

Languages & Tools

MATLAB, Python, C, C++, HTML/JS, Git, Bash, LabView, ROS

Professional Journey

Dec 2023 – Present  ·  Farmington Hills, MI
Senior Application Software Engineer — Electric Motor Control

Leading development of advanced electric motor control algorithms and AUTOSAR-compliant embedded software for series-production Mercedes-Benz electric powertrains.

  • Led end-to-end development of Adaptive Harmonic Current Suppression (AHCS) — from algorithm design to software integration, calibration on dSPACE SCALEXIO HiL, dyno validation, and vehicle-level testing. Filed patent disclosure.
  • Managed NN Flux Predictor: neural network-based real-time motor flux estimation deployed on Infineon TriCore, validated on dSPACE SCALEXIO HiL bench. Filed patent disclosure.
  • Enhanced current regulation ring (S-shape ramping, PI gain compensation) improving robustness and efficiency.
  • Collaborated with the University of Alabama on PINN-based flux prediction modeling for Interior Permanent Magnet motors.
  • Built ASIL-compliant Simulink/TargetLink implementations of transcendental functions (ln, exp, pow) using IEEE-754 bit decomposition and direct lookup table patterns.
  • Developed MTPA Curve Optimizer MATLAB GUI with flux linkage monotonicity enforcement and interactive anchor selection.
  • Managed WarpDrive Project: RAG documentation assistant, autodoc tool, requirements generator, and test case generator.
  • Created internal web portals for innovation management, Mini-HiL booking and analytics, and HiL testing workflow.
MATLABSimulinkTargetLinkAUTOSARPythonCStateflowCANoeCANapedSPACELangGraph
Jan 2023 – Dec 2023  ·  East Lansing, MI
Postdoctoral Research Associate — Electrical Engineering

Developed learning-based controllers and estimation algorithms for electric vehicles operating on rough terrain to enhance stability, safety, and ride performance.

  • Developed preview-based active suspension control using model predictive control and Gaussian process regression for adaptive terrain response.
  • Designed anti-roll and yaw stabilizing controllers for vehicle dynamics in rough terrains.
  • Performed extensive experiments using CarSim software for controller validation.
PythonMATLABSimulinkCarSim
May 2019 – Dec 2022  ·  East Lansing, MI
Postdoctoral Research Associate — Mechanical Engineering

Led research on safe reinforcement learning, Koopman-based vehicle dynamics, and distributed control for autonomous driving — in collaboration with Ford Motor Company.

  • Developed an assured autonomous control framework empowering RL algorithms with metacognitive learning capabilities for safety-constrained performance.
  • Designed a risk-averse high-level planner for autonomous vehicle navigation around static and moving obstacles.
  • Created a data-driven invariant-based safe control scheme for nonlinear vehicle control using set invariance theory and Koopman-lifted linear systems.
  • Developed an iterative data-driven algorithm for dynamic multiobjective optimal control of nonlinear continuous-time systems.
  • Designed a distributed solution for fully-heterogeneous containment control with non-identical leader and follower dynamics.
  • Created an information-theoretic attack detection and meta-Bayesian mitigation framework for networked systems.
PythonMATLABReinforcement LearningKoopman Theory

Selected Projects

My work spans production-grade motor control software, AI-powered engineering platforms, and foundational research in safe reinforcement learning, distributed control, and vehicle dynamics.

Industry — Mercedes-Benz R&D North America
01

Adaptive Harmonic Current Suppression (AHCS)

Led end-to-end feature development of AHCS for electric motors — from algorithm design through software integration, calibration, and system validation across HiL, dyno, and vehicle platforms. Performed phasor/frequency-domain analysis and diagnosed a critical TargetLink type-mismatch bug. Filed patent disclosure (2024).

PatentTargetLinkSimulinkHiL/Dyno/VehicleAUTOSAR
02

NN Flux Predictor for Real-Time Motor Estimation

Managed development of a neural network-based flux predictor deployed on Infineon TriCore MCU for real-time motor flux estimation. Validated in HiL. Collaborated with the University of Alabama on PINN-based flux prediction for IPM motors. Filed patent disclosure (2025).

PatentNeural NetworkTriCorePINNsHiL
03

Flux Map Tool — Stitching, Smoothing & MTPA/MTPV

Developed a comprehensive MATLAB-based flux map toolchain with automated stitching of multi-region measurement data, surface smoothing, and MTPA/MTPV operating curve calculation. Features agentic AI skills for automated analysis workflows and structured report generation for calibration teams.

MATLABMTPAMTPVFlux MapAgent SkillsReports
04

WarpDrive — Multi-Agent Engineering Intelligence Platform

Conceptualized and built WarpDrive, an agentic AI platform for engineering workflows. Includes a Knowledge Engine with RAG architecture, autodoc tool, requirements generator, and test case generator. Presented the concept in PI planning and team presentations with LangGraph/ReAct multi-agent orchestration.

LangGraphRAGReActPythonMulti-Agent
05

AI Documentation Assistant GUI

Built an interactive GUI-based documentation assistant that leverages LLMs to automate generation of engineering documentation — including autodoc block descriptions, requirements, and test cases — from Simulink/TargetLink model context. Streamlines documentation workflows for the motor control team with structured output and review integration.

PythonLLMGUIAutodocSimulink
06

Internal Web Portals & Engineering Tooling

Built a suite of standalone HTML-based internal tools: Innovation Hub (innovation proposals, radar chart assessments, problem-solution linking), HiL Testing Portal, and engineering workflow dashboards — all with integrated AI assistant capabilities via GenAI Nexus.

HTML/JSWeb AppsGemini APIAnalytics
07

Flux Map LUT Optimization & Neural Network Compression

Developed piecewise equidistant flux map lookup tables for O(1) indexing with region-specific resolution. Built neural network flux prediction models with pruning, quantization, and projection for TriCore MCU deployment. Also created the LUT Examiner v1.0.8 toolbox-independence patch for MATLAB R2019b.

Neural NetworkTriCoreModel CompressionLUTMATLAB
08

NVH Analysis & Calibration Tool

Built a MATLAB-based NVH analysis and calibration toolchain for electric motor drives. Automates order analysis, harmonic decomposition, and vibration spectrum visualization from dyno and vehicle measurement data. Supports calibration parameter tuning for harmonic current suppression strategies with interactive plotting and structured export for cross-team reporting.

MATLABNVHOrder AnalysisHarmonicsCalibration
Research — Michigan State University
Risk-Averse Q-Learning

Risk-Averse Preview-Based Q-Learning

Developed a risk-averse high-level planner for autonomous vehicle highway navigation around static and moving obstacles. Combines preview-based state information with Q-learning under CVaR risk constraints.

Safe RLCVaRAutonomous DrivingFord
Conflict-Aware Safe RL

Conflict-Aware Safe Reinforcement Learning

Designed a meta-cognitive RL framework that detects and resolves conflicts between performance objectives and safety constraints, enabling assured autonomous control with behavioral plasticity.

Meta-CognitionSafe RLMulti-ObjectiveFord
Multi-Objective Control

Data-Driven Dynamic Multiobjective Optimal Control

Created an iterative data-driven algorithm using aspiration-satisfying reinforcement learning to solve dynamic multiobjective optimal control problems in nonlinear continuous-time systems.

Multi-ObjectiveRLNonlinear Control
Optimal Distributed Learning for Nonlinear Games

Optimal Distributed Learning for Nonlinear Games

Developed a novel distributed optimal adaptive control algorithm for disturbance rejection in networked nonlinear games under unknown dynamics, using critic, actor, and disturbance approximators with online system identification.

Distributed ControlGame TheoryMulti-AgentAdaptive
Finite-Time Identification

Finite-Time Koopman Identifier

Developed a unified batch-online learning framework for joint learning of Koopman structure and parameters, with an adaptive update law using discontinuous gradient flows and concurrent learning for fixed-time convergence of uncertain nonlinear dynamics.

KoopmanSystem IDFinite-TimeOnline Learning
Secure Event-Triggered Estimation

Secure Event-Triggered Distributed Kalman Filters

Developed an information-theoretic approach to detect attacks on wireless sensor networks and a meta-Bayesian confidence/trust framework to mitigate attack effects on distributed state estimation.

Cyber SecurityKalman FilterBayesianWSN
Event-Triggered Consensus under Cyber-Physical Attacks

Event-Triggered Consensus Control under Cyber-Physical Attacks

Analyzed performance of event-triggered consensus protocols for multi-agent systems under cyber-physical attacks, studying the impact of attacks on communication networks and designing resilient event-triggering mechanisms for distributed coordination.

Event-TriggeredCyber-PhysicalMulti-AgentConsensus
Learning-Enhanced Active Suspension Control

Learning-Enhanced Active Suspension Control with GP-MPC

Developed a novel suspension control framework combining learning-based MPC with road preview information and Gaussian process regression to capture unmodeled dynamics. Achieved 48.7% reduction in total absorbed power vs. MPC and 63.7% reduction in WRMS vertical acceleration vs. Skyhook. Validated in CarSim with a half-car model. Supported by U.S. Army DEVCOM GVSC.

MPCGaussian ProcessActive SuspensionCarSimRoad Preview

Journals & Conferences

Journal Papers 18 papers

2023
M. Mazouchi, S. Nageshrao, and H. Modares, "A Risk-Averse Preview-based Q-Learning Algorithm: Application to Highway Driving of Autonomous Vehicles," IEEE Transactions on Intelligent Vehicles, 2023.
IEEE
2022
M. Mazouchi, S. Nageshrao, and H. Modares, "Conflict-Aware Safe Reinforcement Learning: A Meta-Cognitive Learning Framework," IEEE/CAA Journal of Automatica Sinica, vol. 9, no. 3, pp. 466-481, March 2022.
IEEE
2022
A. Mustafa, M. Mazouchi, and H. Modares, "Secure Event-Triggered Distributed Kalman Filters for State Estimation Over Wireless Sensor Networks," IEEE Trans. on Systems, Man, and Cybernetics: Systems, 2022.
IEEE
2021
M. Mazouchi, F. Tatari, B. Kiumarsi, and H. Modares, "Fully-Heterogeneous Containment Control of a Network of Leader-Follower Systems," IEEE Transactions on Automatic Control, 2021.
IEEE
2021
M. Mazouchi, Y. Yang, and H. Modares, "Data-Driven Dynamic Multiobjective Optimal Control: An Aspiration-Satisfying Reinforcement Learning Approach," IEEE Transactions on Neural Networks and Learning Systems, 2021.
IEEE
2021
F. Tatari, M. Mazouchi, and H. Modares, "Fixed-Time System Identification Using Concurrent Learning," IEEE Transactions on Neural Networks and Learning Systems, 2021.
IEEE
2021
A. Vahidi-Moghaddam, M. Mazouchi, and H. Modares, "Memory-Augmented System Identification With Finite-Time Convergence," IEEE Control Systems Letters, vol. 5, no. 2, pp. 571-576, April 2021.
IEEE
2021
A. Mustafa, M. Mazouchi, S. Nageshrao, and H. Modares, "Assured learning-enabled autonomy: A metacognitive reinforcement learning framework," Intl. Journal of Adaptive Control and Signal Processing, vol. 35, no. 12, pp. 2348-2371, 2021.
Wiley
2021
Y. Yang, M. Mazouchi, and H. Modares, "Hamiltonian-driven adaptive dynamic programming for mixed H2/H∞ performance using sum-of-squares," Intl. Journal of Robust and Nonlinear Control, vol. 31, no. 6, pp. 1941-1963, 2021.
Wiley
2021
Z. Li, M. Mazouchi, H. Modares, X. Wang, and J. Sun, "Finite-time adaptive output synchronization of uncertain nonlinear heterogeneous multi-agent systems," Intl. Journal of Robust and Nonlinear Control, vol. 31, no. 18, pp. 9416-9435, 2021.
Wiley
2021
Y. Han, M. Mazouchi, S. Nageshrao, and H. Modares, "A Convex Programming Approach to Data-Driven Risk-Averse Reinforcement Learning," arXiv, 2021.
arXiv
2022
F. Tatari, A. Mustafa, M. Mazouchi, H. Modares, C. G. Panayiotou, and M. M. Polycarpou, "Performance Analysis of Event-Triggered Consensus Control for Multi-agent Systems under Cyber-Physical Attacks," arXiv, 2022.
arXiv
2019
F. Tatari, K. G. Vamvoudakis, and M. Mazouchi, "Optimal distributed learning for disturbance rejection in networked non-linear games under unknown dynamics," IET Control Theory & Applications, vol. 13, no. 17, pp. 2838-2848, 2019.
IET
2018
M. Mazouchi, M. B. Naghibi-Sistani, and S. K. H. Sani, "A novel distributed optimal adaptive control algorithm for nonlinear multi-agent differential graphical games," IEEE/CAA Journal of Automatica Sinica, vol. 5, no. 1, pp. 331-341, Jan. 2018.
IEEE
2018
M. Mazouchi, M. B. Naghibi-Sistani, S. K. Hosseini Sani, F. Tatari, and H. Modares, "Observer-based adaptive optimal output containment control problem of linear heterogeneous Multiagent systems," Intl. Journal of Adaptive Control and Signal Processing, vol. 33, no. 2, pp. 262-284, 2018.
Wiley
2014
F. Tatari, M. R. Akbarzadeh T, and M. Mazouchi, "A Self-organized Multi Agent Decision Making System Based on Fuzzy Probabilities: The Case of Aphasia Diagnosis," IJFS, vol. 11, no. 6, Dec. 2014.
IJFS

Conference Papers 5 papers

2024
M. Mazouchi, Z. Li, V. Srivastava, W.-C. Tai, and J. Goryca, "Learning-Enhanced Active Vehicle Suspension Control Using Preview-augmented Model Predictive Control and Gaussian Process," IFAC PapersOnLine, vol. 58, no. 28, pp. 246–251, 2024.
IFAC
2022
M. Mazouchi, S. Nageshrao, and H. Modares, "Automating Vehicles by Risk-Averse Preview-based Q-Learning Algorithm," 6th IFAC ICONS 2022.
IFAC · Best Paper
2021
M. Mazouchi, Y. Yang, and H. Modares, "Aspiration-based satisficing approach for dynamic multi-objective optimal control," American Control Conference (ACC), 2021.
ACC
2017
M. Mazouchi, M. B. Naghibi-Sistani, and S. K. Hosseini Sani, "Distributed optimal adaptive control for nonlinear multi-agent differential graphical games," 5th Iranian Joint Congress on Fuzzy and Intelligent Systems (CFIS), 2017.
CFIS
2017
M. Mazouchi, F. Tatari, M. B. Naghibi-Sistani, and S. K. Hosseini Sani, "Adaptive optimal distributed output containment control of heterogeneous multiagent systems," 5th Iranian Joint Congress on Fuzzy and Intelligent Systems (CFIS), 2017.
CFIS

Awards & Honors

Mercedes-Benz Award Presentation — MBRDNA Inventor & Patent Filer 2025

MBRDNA Inventor & Patent Filer Award — 2025

Mercedes-Benz R&D North America — Award Presentation Ceremony

MBRDNA Inventor Crystal Trophy

Inventor & Patent Filer Crystal

AHCS (2024) & NN Flux Predictor (2025)

Best Paper Award Certificate

Best Paper Award

6th IFAC ICONS 2022

Patent Disclosures

Adaptive Harmonic Current Suppression (2024) and NN Motor Flux Predictor (2025) — filed at Mercedes-Benz R&D North America.

Guest Associate Editor

Frontiers in Control Engineering — Research Topics on safe data-driven control and finite-time learning.

25+ Publications

In IEEE TAC, IEEE TNNLS, IEEE TSMC, IEEE/CAA JAS, and top venues in controls and learning systems.

Mercedes-Benz Recognition

Recognized at Mercedes-Benz R&D North America for accountability, innovation, and teamwork (2025).

Academic Community

Reviewer

  • IEEE Trans. on Automatic Control
  • Automatica
  • IEEE Trans. on Neural Networks and Learning Systems
  • IEEE Trans. on Systems, Man and Cybernetics: Systems
  • IEEE Trans. on Cybernetics
  • IEEE Control Systems Letters
  • IEEE/CAA Journal of Automatica Sinica
  • IEEE Trans. on Network Science and Engineering
  • IEEE Trans. on Industrial Electronics
  • IEEE Trans. on Control of Network Systems
  • IEEE Trans. on Artificial Intelligence
  • IEEE Open Journal of Control Systems
  • IEEE Trans. on Circuits and Systems II
  • European Journal of Control
  • IEEE Computational Intelligence Magazine
  • IEEE Systems Journal
  • Intl. Journal of Robust and Nonlinear Control
  • Journal of the Franklin Institute
  • Neurocomputing
  • IET Control Theory and Applications
  • Control Theory and Technology

Guest Associate Editor & Topic Editor

  • Frontiers in Control Engineering: Adaptive, Robust and Fault Tolerant Control — Research Topics: "Safe Data-Driven Control and Monitoring in Adversarial Environments" and "Finite-time Learning and Control"

Academic Background

Ferdowsi University of Mashhad

Mashhad, Iran  ·  2011 – 2018

Ph.D. — Electrical Engineering (Control)

Dissertation: Online Sub-optimal Cooperative Control of Multi Agent Systems: Reinforcement Learning Approach

GPA: 4.0/4.0 — Graduated with Honors

Coursework
Real Analysis Adaptive Control Neural Networks Robust Control System Identification Hybrid Control

Ferdowsi University of Mashhad

Mashhad, Iran  ·  2007 – 2010

M.Sc. — Electrical Engineering (Control)

Dissertation: Adaptive Probabilistic Fuzzy Controller in Evolutionary Algorithms for Non-Stationary Environment

GPA: 4.0/4.0 — Graduated with Honors

Coursework
Machine Learning Reinforcement Learning Multi-agent Systems Optimal Control Nonlinear Control Game Theory

K. N. Toosi University of Technology

Tehran, Iran  ·  2002 – 2007

B.Sc. — Electrical Engineering (Control)

Coursework
Control Systems Signals & Systems Circuit Analysis Linear Algebra Electromagnetics Microprocessors

Get in Touch

Business Card

Majid Mazouchi — Business Card